Here is the 14b SF for reference-
Very distinct movements. Motive gear set, 3.73 if that is any factor. It’s done about 1000 miles so far including dyno runs, 330hp to the tires iirc. No noise.
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With your two mile test I do not believe any appreciable wear has taken place. People that run a noisy setup for 500+ miles and want to change it, at that point the wear pattern is established and any changes is will very unlikely solve that at that point.
Personally I’m of the mindset that if it makes noise to begin with, it’s not going to magically stop doing that. The only way I’d let it go is if it was a proven, known fact that “X” brand and ratio of gear will be noisy regardless of setup. Even then I’m not sure.
Unfortunately a lot of shops (especially the off road and jeep ones) seem to like to pass off noise as “part of it” or blame it on everything but themselves for not doing a setup correctly. Yet they still seem to gladly take peoples money, to provide subpar results.
Yeah, it stinks and probably feels like you are going in circles, but I think it is for the best to go back to where it was before and go from there.
One other thing to verify, is when you are pressing the pinion bearing on to the pinion, is I like to be sure I’m not accidentally pushing on the cage, I like to give the cage a spin while pressing to be sure of that. I either will make special sleeves sized to that specific bearing, or I keep old bearings and races around as install tools that I cut the cage off the inners to use. I like to be absolutely sure I’m pressing on the inner race and not the cage or anything else.