Square body on new chassis?

Disclaimer: Links on this page pointing to Amazon, eBay and other sites may include affiliate code. If you click them and make a purchase, we may earn a small commission.

77Dmax

Full Access Member
Joined
Nov 10, 2024
Posts
134
Reaction score
260
Location
vt
First Name
Joe
Truck Year
1977
Truck Model
c20
Engine Size
6.6
The hydroboost is from the 05. I drilled new holes to mount it. The 77 had a normal booster. That was no big deal at all.


The steering shaft was a little more involved. I bought a universal joint from the local speed shop and had to weld the 77 upper shaft to the joint. The 77 double D shaft fit inside the 05 lower shaft- also a double D shape. Got it square and welded that. The collapsing part of the 05 shaft is still there, so maybe it is still kinda safe?
 

offroadunleashed

Junior Member
Joined
Aug 21, 2024
Posts
2
Reaction score
0
Location
Saskatchewan, Canada
First Name
Adam
Truck Year
1986
Truck Model
K10
Engine Size
454
The hydroboost is from the 05. I drilled new holes to mount it. The 77 had a normal booster. That was no big deal at all.


The steering shaft was a little more involved. I bought a universal joint from the local speed shop and had to weld the 77 upper shaft to the joint. The 77 double D shaft fit inside the 05 lower shaft- also a double D shape. Got it square and welded that. The collapsing part of the 05 shaft is still there, so maybe it is still kinda safe?
What about the intercooler piping?
 

77Dmax

Full Access Member
Joined
Nov 10, 2024
Posts
134
Reaction score
260
Location
vt
First Name
Joe
Truck Year
1977
Truck Model
c20
Engine Size
6.6
What about the intercooler piping?

I didn't change them at all. The 05 core support is mostly in place. The rad, intercooler, shroud etc all are mounted as they left the factory, even the stock body mounts. I merged the two supports together. The first post or two describes the process. It was a pain in the ass, i spent hours trimming the two supports to fit together. If this was an LS truck i would have tossed the 05 support all together, but the duramax support is pretty busy with all the coolers and ecm mount. Plus I kinda remember the 05 radiator was way too big for the stock 77 support. It would have required a custom radiator that I didn't want to spend the money on..
 

Latest posts

Forum statistics

Threads
45,183
Posts
977,123
Members
38,150
Latest member
TheLewdPaladin
Top