@SDJunkMan The 32 spline female input shafts come in 2 lengths so this will make a difference in what it takes to fit to a given trans. Also, these inputs use a bigger bearing than other versions of the 205 so the case will need a larger bore to fit this - either a factory case or disassemble and have it bored.
No special tools are required but external snap ring pliers are nice.
I haven't picked up the shaft (get it tomorrow) so I'm not sure of the length. Should a regular automotive machine shop be able to bore the case or do I need to take it to a regular machine shop?
I happened to be checking out an auction for the estate of a old repair shop owner, a lot of 50's parts, but happened to see a box marked New 205 input shaft for a TH400, since it appeared to be what I will need for my NV4500 conversion, I bid on it. Only paid about $60 for it and some other parts, so if it isn't what I need, I'm not out much, and should be able to sell it.
I'm still looking for parts for the conversion, and the truck won't be ready for it for a year or so, so I will keep looking for a 205 set up for a 400, but will use this as a backup. I suppose it will also depend on what it will cost me to have my case machined, and what I have to pay for a 400/205 transfer case, to decide which way I will go.