i know about the wiring & switch stress - have a separate harness with relays that bypasses the chevy wiring - use same in all my "old" cars wit hi-watt H4s
still looking for anyone with actual experience with ANY LED options
i'll check out the idea of finding euro cut lenses
I have LED bulbs in h4 conversions, let me find some pics
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The 2nd to last photo is a little misleading, one of my auxillary lights are on, which is why its so intense in the center. but the beam cutoff would still be indistinct as it is there. It does cut off, but it has a layer where its dedicated scatter, then just a little. I did turn bulbs in housing till best achieved. Also, you may notice the glare. Its from the random scatter. It adds up. Overall, as far as driver only concerned, 7/10. better than halogens but it definitely is less "safe" for others.
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So evidently i bought hella ones. well, either way, its NOT meant for LED(which i think they make). It is for using a halogen h4 bulb inside them.
to note, because of led bases, i couldnt use weather seal on the housing either. that is gonna be dirt and debris making your beam worse or blocked. Not sure how remediated it is or how others do it. for me, it was for on property and i still have the h4 that came in the box and could easily plug and play with safe halogen if need be.