fuel gauge reading

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Beast496

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Feb 26, 2024
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Location
Fallon, Nevada
First Name
Ron
Truck Year
1985
Truck Model
Sierra K3500
Engine Size
496
Hey all, tried searching for this one, but couldn't find exactly what it could be except for possibly a resistor issue. 85' K3500 with both left and right saddle fuel tanks were initially working as advertised. Gauge was reading accurate, switch was working, everything, etc. Then, one day, I went and filled both tanks, and when i got in the truck and started it up, the gauge only went to 1/4 tank, on both sides. Fuel level seems to correlate correctly from there, if you picture 1/4 tank as the new full lol. In other words, 1/4 =full tank, 1/8 = 1/2 tank, 1/16 =1/4 tank and so on. Again, this is for both sides. Was gonna start digging into it but wanted to see if anyone has had this problem before I do. Thanks.
 

Jgonick

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West Texas
First Name
Joel
Truck Year
1985
Truck Model
K10
Engine Size
350
I would start by checking terminals on back of gauge. Make sure the nuts tight. There is also the resistor on the back of the gauge that might be going bad (flat piece between two terminals) . Newer gauges have the resistor built in.


this video shows where the resistor is located at about 2:40 min
diag non-functioning fuel gauge
 
Last edited:

Beast496

Junior Member
Joined
Feb 26, 2024
Posts
3
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Location
Fallon, Nevada
First Name
Ron
Truck Year
1985
Truck Model
Sierra K3500
Engine Size
496
I would start by checking terminals on back of gauge. Make sure the nuts tight. There is also the resistor on the back of the gauge that might be going bad (flat piece between two terminals) . Newer gauges have the resistor built in.


this video shows where the resistor is located at about 2:40 min
diag non-functioning fuel gauge
Thank you. I’m 99% sure it’s a resistor and this video makes finding where it is a piece of cake. Much appreciated.
 

Jgonick

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Location
West Texas
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Joel
Truck Year
1985
Truck Model
K10
Engine Size
350
I'm guessing the gauge, but it wouldn't hurt to also check all the pink wire's connection points.
 

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Dukester68

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Sep 25, 2024
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Location
Arizona
First Name
Gary
Truck Year
1986
Truck Model
c2500
Engine Size
350
I would start by checking terminals on back of gauge. Make sure the nuts tight. There is also the resistor on the back of the gauge that might be going bad (flat piece between two terminals) . Newer gauges have the resistor built in.


this video shows where the resistor is located at about 2:40 min
diag non-functioning fuel gauge
Can you purchase a new resistor anywhere sir?? Thank you
 

mcarlo86

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Location
ND
First Name
Brian
Truck Year
1990
Truck Model
Suburban
Engine Size
350
Hey all, tried searching for this one, but couldn't find exactly what it could be except for possibly a resistor issue. 85' K3500 with both left and right saddle fuel tanks were initially working as advertised. Gauge was reading accurate, switch was working, everything, etc. Then, one day, I went and filled both tanks, and when i got in the truck and started it up, the gauge only went to 1/4 tank, on both sides. Fuel level seems to correlate correctly from there, if you picture 1/4 tank as the new full lol. In other words, 1/4 =full tank, 1/8 = 1/2 tank, 1/16 =1/4 tank and so on. Again, this is for both sides. Was gonna start digging into it but wanted to see if anyone has had this problem before I do. Thanks.
My dad had an '83 K20 that was just like that. My brother @cmichels83 has that pickup now. I am pretty sure it is the resistor behind the fuel gauge.
 

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