I may have missed that you already attempted this fix, but I had the same issue with overheating, the eventual fix was adding the bypass hose from the top of the water pump to the intake manifold, allowing coolant to circulate in the block before the tstat opens. Also I changed tstat to 180.
Yeah, Got that installed and currently have a 180 t stat.
ok, few questions, is it boiling over? did you happen to move the temp sensor to the head?as in was it in the intake before and now it's in the head, reason I say that on my truck I put one in the head and reads about 230-240 if it's not boiling over it's ok because that's one of the hottest areas to have the sensor, 2 in the rebuild did you punch it over say .60 because cylinders walls could be to thin and will cause a overheat and boil over been there did that on a 70 gto 400 punched out took a oil cooler and 2 auxiliary coolers all with fans and a big radiator with flex fan and helper electric fan before it could run in traffic without boiling over also don't forget to check the fan clutch if your running one on a really weak fan clutch you can hold it with your pinky while it runs lol
I dont think it was boiling over. sensor was in the head prior to me refreshing the motor, but i switched from 049 casting heads to 781 heads. I figured the heads would be hotter, but it sat at right under 210 before this with the sensor there.
And, it's still standard bore. only thing that changed internally were new pistons, rings, and rod bearings. I used cast iron rings so I assumed those would get hot while the rings were getting seated but its been probably 100+ miles now so i assumed the rings should be seated by now. Fan clutch is a new HD clutch and it definitely moves air
I'd hope you'd have some heater hose laying around,cut hole in the bottom of a 2 liter bottle,remove your heater hoses hang the bottle upside down from the hood run your heater supply hose to the top of the bottle,run the heater return to the bottom. Start the truck,verify the pump is pumping.
I was thinking of doing this with a spare 5 gal bucket I have lying around.
I still question the radiator size, that part number posted had a core thickness of 1-9/16” which is pretty thin.
I run a factory 4 row 6.2 diesel radiator which is the same height and thickness as the heavy duty option gas radiator but it’s about 6” longer. My radiator has 3” wide (metal) tanks and the core is 2-1/8” thick.
I run a 454 with a 180° thermostat, stock type reverse rotation water pump, serpentine belt, HD clutch and 9 blade fan with the above mentioned radiator, my Blazer runs 190° rock solid regardless of long term idling, street driving or wheeling.
So I got the radiator last night and I guess the website description is wrong. It's the same design as the radiator I just put on my small block suburban with a 2-1/8" thick core which probably cools that motor a little too well at the moment (~175 degF but we just hit freezing temps here in Colorado). I looked at that rad, but other than the end tanks, kit looks like the same core as the big block one. Looking around, all of the "factory" replacement options appear to use a thick 2 row design as opposed to the old style 4 row design, which i guess means the rows are bigger.
Remote possibility, but if your new head gaskets are lacking some of the necessary water holes, that could be your problem. I bought new head gaskets for my Buick Nailhead, after doing a valve job on it, and noticed that they didn't have enough water holes. I made additional holes, but if I hadn't noticed, it probably would have been a chronic over heater.
J. B.
I've thought about this, but the only way to verify would be to replace the head gaskets, which isn't off the table, I'd just prefer to not do that now that its cold again. The gaskets I used were what I've used before for this motor so unless I botched the install (not out of the question lol) they should be good. If the cooling system work I'm doing doesn't fix it, I'm going to pull the heads and change gaskets and go back to the peanut port heads which I know are good.
To be completely transparent, I bought these 781 heads (matching 1971 date codes) off marketplace and basically just verified that they weren't warped and the valves all sealed before install. But now I'm not ruling out the possibility that they have a crack somewhere that I could have missed. Once I get my new fan shroud and swap out a noisy ps pump, I'll reassemble and burp the system and if it's still doing the same thing, I'll be pulling the heads.