BBC 489 build

Disclaimer: Links on this page pointing to Amazon, eBay and other sites may include affiliate code. If you click them and make a purchase, we may earn a small commission.

Craig Nedrow

NADAR UNDER THE RADAR
Joined
Sep 1, 2018
Posts
1,131
Reaction score
2,471
Location
Washington State
First Name
Craig
Truck Year
1973 (have two), 1985
Truck Model
K10, K20, C20
Engine Size
350, 454, 6.2 Detroit
Brought my 454 aka 489 home from the shop, it was later in the afternoon, so I did not get to much done. However I did set up my bore gauge to 4.280 and measured one bore, and it was exact from top to bottom, and at 90 degrees, so very pleased. So round and straight. I will trial fit the crank, one rod and one piston and measure my deck height today and show how I do that, and what it ended up at. Here are a few pics of the block and bore which is nice and smooth, but not finished. I will show that as later. for reference I am using chrome moly rings.
 

Attachments

  • IMG_3614~photo.JPG
    IMG_3614~photo.JPG
    181.4 KB · Views: 10
  • IMG_3646~photo.JPG
    IMG_3646~photo.JPG
    95.2 KB · Views: 9
  • IMG_3647~photo.JPG
    IMG_3647~photo.JPG
    173.7 KB · Views: 11

Craig Nedrow

NADAR UNDER THE RADAR
Joined
Sep 1, 2018
Posts
1,131
Reaction score
2,471
Location
Washington State
First Name
Craig
Truck Year
1973 (have two), 1985
Truck Model
K10, K20, C20
Engine Size
350, 454, 6.2 Detroit
Deburr bearings on both sides, install crank with light oil, and spins freely, so no line bore needed. Installed piston and rod on #1 deck height is about .015, so ok. Indicator used to find TDC.
 

Attachments

  • IMG_3654~photo.JPG
    IMG_3654~photo.JPG
    94.6 KB · Views: 10
  • IMG_3655~photo.JPG
    IMG_3655~photo.JPG
    107.3 KB · Views: 10
  • IMG_3657~photo.JPG
    IMG_3657~photo.JPG
    120.8 KB · Views: 11
  • IMG_3658~photo.JPG
    IMG_3658~photo.JPG
    92.8 KB · Views: 12
  • IMG_3659~photo.JPG
    IMG_3659~photo.JPG
    110.3 KB · Views: 11

Craig Nedrow

NADAR UNDER THE RADAR
Joined
Sep 1, 2018
Posts
1,131
Reaction score
2,471
Location
Washington State
First Name
Craig
Truck Year
1973 (have two), 1985
Truck Model
K10, K20, C20
Engine Size
350, 454, 6.2 Detroit
Surprisingly, no interference with crank so also a plus. Massive interference between the head and piston. Checked piston CH +1.280 so that is correct, and the rod length is 6.386 with calipers, supposed to be 6.395, so close enough. So winning some and loosing some. I did an extensive measurement of all the bores, and very impressed. My method is to set the gage @ 4.280, measure top, middle, and bottom, then the same but 90 degrees from the first. All bores min/max an incredible .0005 from nominal. That is good machine work and a great hone, (sunnen SV15).


The only reason I share this, is that, in my opinion, the cylinder hone is the most important machine in the shop as it finishes the bore id. If thinking of building a block, look for a machine like this in the shop.
Calculated static compression ratio, and it is right @ 10.75 which does not take in account the .004 clearance for the piston, X the depth to the top ring, which in my case is .300. FYI piston crown is approx., .230.
 

Attachments

  • IMG_3660~photo.JPG
    IMG_3660~photo.JPG
    130.7 KB · Views: 14
Last edited:

Craig Nedrow

NADAR UNDER THE RADAR
Joined
Sep 1, 2018
Posts
1,131
Reaction score
2,471
Location
Washington State
First Name
Craig
Truck Year
1973 (have two), 1985
Truck Model
K10, K20, C20
Engine Size
350, 454, 6.2 Detroit
More done, I had the piston on backwards, was so excited to try it out, but now nothing hits. What a relief as I paid to have the motor balanced to .2 grams, not the usual 2 grams. Pulled apart again, and painted the block black because it is more thermally efficient then the blue.
 

Craig Nedrow

NADAR UNDER THE RADAR
Joined
Sep 1, 2018
Posts
1,131
Reaction score
2,471
Location
Washington State
First Name
Craig
Truck Year
1973 (have two), 1985
Truck Model
K10, K20, C20
Engine Size
350, 454, 6.2 Detroit
Shop cleanup day, but here is the engine painted. Tomorrow I will start various block modifications, mostly oil control. Ordered the front timing cover. Makes it a fool proof cam shaft end play adjustment.

Will buy a timing chain like this, as cam will go in +4* advanced to give me a 106.5 center angle. Should allow me to take advantage of exhaust flow to pull low lift intake air.

 

Attachments

  • IMG_3661~photo.JPG
    IMG_3661~photo.JPG
    157.5 KB · Views: 8
Last edited:

Craig Nedrow

NADAR UNDER THE RADAR
Joined
Sep 1, 2018
Posts
1,131
Reaction score
2,471
Location
Washington State
First Name
Craig
Truck Year
1973 (have two), 1985
Truck Model
K10, K20, C20
Engine Size
350, 454, 6.2 Detroit
Installed my valley screens, and drilled drain back holes in the block. This is all an attempt to keep the oil off the crank, routing it down the timing cover, and the back of the engine. Also should speed drain back to the pan. Few pics, bolts are holding screen down. Bought screen from amazon, used JB weld epoxy.
 

Attachments

  • IMG_3662~photo.JPG
    IMG_3662~photo.JPG
    274.6 KB · Views: 6
  • IMG_3663~photo.JPG
    IMG_3663~photo.JPG
    128.6 KB · Views: 7
  • IMG_3664~photo.JPG
    IMG_3664~photo.JPG
    201.3 KB · Views: 8
  • IMG_3665~photo.JPG
    IMG_3665~photo.JPG
    245.2 KB · Views: 7

Z28 Guy

Member
Joined
Oct 7, 2022
Posts
44
Reaction score
95
Location
mississippi
First Name
Jermaine
Truck Year
1976
Truck Model
C20
Engine Size
454
Love the attention to detail on your build. Looking to build a 489ci for towing soon for my truck.
 

Latest posts

Forum statistics

Threads
44,554
Posts
960,795
Members
37,031
Latest member
mckenziek
Top