Hi,
I have had a professionally rebuilt and strengtened th700 for a while, but it wont shift to the 4th gear or lockup the converter. At first I thought that it shifts to the fourth, as it feels like downshifting when I engine brake and move the shifter from OD to D. There is a soft jerk that feels like downshifting, albeit a lot milder than that of the 3to2 or 2to1. However when accelerating I've never felt the upshift to 4th and I have 4000 revs at 85mph which tells that I'm still on 3th (31in tires, 4.11 gear).
I have tried slightly looser TV cable and a bit too tightly set one that almost prevents all the upshifts. All without results.
At we first we thought that we had started with a too loose tv cable and burnt something, even though the oil looked just fine. So the transmission was taken off the truck, taken apart and checked by an another professional but everything seemed to be ok. But there's still no 4th gear.
Another problem (linked or not?) is that the converter (Boss Hog 48453, 2800-3200stall) does not lockup. The trans has a tci vacuum kit installed, the red wire gets power and I've tried both the overdrive vacuum switch and grounding the green wire that shoud lockup 2,3 and 4, all without results.
This is getting a bit frustrating, any help is appreciated.
When was this trans rebuilt?
Is it still under warranty from the shop that built it?
The no-OD and no L/U may be related. For whatever reason, if you don't wire up the lock up kit correctly, sometimes the trans won't shift into overdrive...See this occasionally in 200-4Rs as well. That said, check your TV cable geometry...This has to be spot on. If your truck has the original engine and carb then there shouldn't be any geometry issues.
Next - Did you conduct a pressure test to validate your TV cable adjustments are correct?
No OD, all other things done correctly and TV cable set up/adjustment done right, can be caused by the following:
- Worn pump, boost valve, pressure regulator valve or working surfaces
- 3-4 relay valve installed backwards
- Worn/sticking TV boost valve
- Worn, leaky TV plunger and/or sleeve
- Worn or excessive clearance in 3-4 clutch
- Worn or torn teflon sealing ring in the 4th gear servo apply piston just inside the cover
- Worn or torn rubber o-ring style seal on the 4th accumulator piston
- Misplaced or missing check balls
- Bad valve body (no pin-pointable cause or causes)