So overall the car is not too rusty, floors are pretty good, front subframe is really nice, exterior as seen above is pretty good too, but its not all great, as with most any unibody mopar there is rear frame rail rot, this being no exception. I was cleaning the area above the gas tank to prepare it for when the new tank arrives and started jabbing and more holes kept showing up, along with what must be 1/4 of the state of Illinois' dirt, and mouse nests in the rails. The drivers side seems to be the worse of the two. Tonight I began with making some wood hammer forms and worked on getting the first frame rail replacement piece made up.
Although it does not look bad from the outside, the series of holes along the bottom suggests the inside is another story.
You must be registered for see images attach
You must be registered for see images attach
Started with this piece, I could pony up the $600 to buy replacement rails, but I think that I can use what I have and fix the originals, as the arch and fronts are in better shape. Scraped the undercoating off but need to wire wheel really good to confirm that where I plan on cutting is solid. With the front joint I plan on adding some fish plating to aide a little bit more with spreading out the stress in that area.
You must be registered for see images attach