Galane
Full Access Member
- Joined
- Jun 28, 2014
- Posts
- 150
- Reaction score
- 40
- Location
- Idaho
- First Name
- Gregg
- Truck Year
- 1982
- Truck Model
- Sierra 3500
- Engine Size
- 350
I upgraded an 82 from the speedo and large fuel + idiot lights to one that's speedo and large fuel + battery, temp, and oil gauges. Got the wiring diagrams and had to move a bunch of pins around. The other ends of the wires formerly going to the idiot lights got connected to gauge sensors.
GM could have made these so they would have only needed two wiring harnesses, for with and without air conditioning. Or they could have used one universal dash harness and made all the instrument panels plug compatible. Instead they had to make different wiring harnesses, or at least pin the connectors differently, for many different combinations. One harness for all, though being "extra cost" on trucks with the basic cluster and no AC, overall it would have saved them money because they never would have run out of or had excess inventory of a particular harness configuration. Assembly would have been easier, grab harness and install, then check the build sheet to see what other components to install. The way they did it, if a basic truck came down the line in 1982 and they'd run out of the basic harness, things would have to pause while a harness was brought to the line. Perhaps that happened rarely, or through complex feats of supply logistics it never did, but it would have been simpler to make it so that sort of planning wasn't needed.
GM could have made these so they would have only needed two wiring harnesses, for with and without air conditioning. Or they could have used one universal dash harness and made all the instrument panels plug compatible. Instead they had to make different wiring harnesses, or at least pin the connectors differently, for many different combinations. One harness for all, though being "extra cost" on trucks with the basic cluster and no AC, overall it would have saved them money because they never would have run out of or had excess inventory of a particular harness configuration. Assembly would have been easier, grab harness and install, then check the build sheet to see what other components to install. The way they did it, if a basic truck came down the line in 1982 and they'd run out of the basic harness, things would have to pause while a harness was brought to the line. Perhaps that happened rarely, or through complex feats of supply logistics it never did, but it would have been simpler to make it so that sort of planning wasn't needed.