There are really no significant shortcuts you can take to get the ball joints out. Now that I know the process, I could probably do one axle in about 2-3 hours total. At the point where you replaced the inner and outer wheel bearings, you were about half way.
The next steps are:
- Remove the bolts for the spindle and coax it to break loose from the hub. A rubber hammer may work to break the loose spindle if you tap it firmly , but be careful to not damage the area where the bearings ride. You may have to use a chisel to break the outer edge of the spindle housing loose from the hub. It is just metal on metal, but is probably rusted.
- After you remove the spindle and brake shield you can just grab the end of the axle and slide it out. It has a rubber seal on the back side where it meets the spindle, and there is a bearing and seal on the inside of the spindle. You need to also check the universal joints on the axle.
- With the axle out of the way, you can loosen the nuts on the ball joints and start hammering on them to get them to break loose (leave the nut on the top so you don't mushroom the threaded area. The top ball joint is easier because you are hammering down and you have good leverage. The bottom one is a little more challenging. The entire hub will finally drop down, and you can remove the nuts and take it inside.
- Remove the old ball joints using a removal tool or press. Then reinstall with the tool and use a grease gun to prelube them.
- Remove and replace the adjuster sleeve for the top ball joint (its on the axle), and thread in the new one that came withe the upper ball joint.
- Put the hub back on by inserting the threaded ends of the ball joints up into the axle, torque it all down, and then put in the cotter pins.
- Slip the axle back in, and then put the spindle back on. Now you are back to where you started when you checked the bearings.
This youtube video has good video, but very little explanation. For example, at about 10:00 he replaces the upper ball joint sleeve, but does not even mention installing it.
xc_hide_links_from_guests_guests_error_hide_media
This youtube video explains what that sleeve does, and what could be done with it if your camber is way off.
xc_hide_links_from_guests_guests_error_hide_media
Bruce