Has
@fallguy ever come back to update this thread recently? I don't think so.
For purpose of conversation, 2 big things IMO are being overlooked.
#1, What is the purpose of this truck? I didn't see anything about it being a tow rig. I did see he's asking about 80+ mph. Which is highly possible the plan in Montana driving. But first things first, before deciding to do to fix or improve this, knowing what the most intended use of the truck should be known. So does it need 35in x 12:50 tires? Why? Just to be cool? Need for higher ground clearance? Thought of more traction? 33in x 10.50's could be PART of the answer if the 35's aren't needed. Less ground friction with 2in x 4 tires is another 8 inches not dragging the pavement. 2 inches shorter x 2 inches narrower is less tire absorbing parasitic hp loss. Need more traction? Go with the smaller tire next time to buy tires and add a lunchbox locker to the rear axle. 2 wheel at 33x10.50 is better than 1 wheel at 35x15.50.
#2 This 290hp.. How do you figure? And is this to the flywheel or to the wheels? I have a feeling it's to the flywheel. Everyone sees the GMPP 290hp engine with Eddy Intake, Carb and Headers, so that's going to be to the flywheel. IF, and I mean IF you're actually getting that 290hp, someone has pointed out, at what RPM. What are the odds you're spinning the engine that fast when you need that 290hp? And what about the torque? Torque is the power or the lack of in this case, because really, that's what the complaint actually is. Lack of Torque !!! So if you have 290hp, consider parasitic hp loss. You're going to lose 30hp right off the bat for the 700r4. That's not even considering the loss for turning a PS and Water Pump, Alternator, and then add a transfer case to this loss too as well as pushing another axle. The big tires etc etc. Add wind drag cuz afterall, these trucks are called a Squarebody for a reason, not round or aero body, and then it's lifted higher up in the air. All factors that are to be deducted from the 290hp IF you're really getting that 290 to the flywheel which I highly doubt and even if so, it's at the wrong rpm.
So, factor in the actual complaint, Low Torque and at what rpm is the max torque achieved? True, gear ratio is nothing more than torque multiplied to the ground. Don't forget 0 x 2.73 = 0. 0 x 4.10 = 0, 0 x 4.88 = 0. Point is, add all the gear you want, if it's little to no torque to multiply don't have many expectations and maybe gear ratio isn't the first thing to consider. First thing I always consider is how much of this FREE hp/torque that I'm throwing away, can I get back? Un-needed weight, un-needed accessories, wind drag, brakes dragging and anything else that can be checked or changed. Next, consider this gear ratio multiplication. If 4.10 isn't getting the job done, is another .78 which is less than 25% more multiplication and that is also taking away from my top end cruising so is it really worth $1000-$1300 for regearing? And to accomplish what? Going from 2.73 or 3.08 to 4.56 or 4.88 maybe so. From 4.10 to 4.56 or 4.88 I don't think so. If I was running 4.10's in 10 bolts and I wanted stronger axles anyway, and I was able to score some good used CUCV 4.56 axles ready to bolt in for $1200 or so, then sure, I'd give it a try, but I'm spending money more for the strength than the gear ratio and the little added gear is just a little bonus.
It was already mentioned above, but in this case, where there's not a huge change for the $1000-$1300 to re gear, I think I'd be spending $1000-$1300 on heads swap to raise compression ratio, better breathing heads for more performance and a cam swap to put the power band more into an rpm range where I intend to work the truck and use it, whether that be low end, mid range or top end. By doing this, It just might improve my mpg too and by not doing a gear change I'm not giving up my top cruising speed so I can continue to cruise 80+ on the interstate. If I still wasn't 100% happy but I think I would be, but just in case I wasn't, my next change would be dropping down to 33in tires after I wore out the 35's and getting back some of that parasitic hp loss. If I needed tires anyway, it's not money spent towards the poor performance. If anything, the 33's will cost less than the 35's and I know my mpg will improve at least a little. Maybe 1/4 mpg but its still gain rather than loss.
Whew, my hands hurt. Sometimes I should keep my opinion to myself.