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If you notice with the engine off the choke plate will be pretty much fully closed. Once the engine starts the choke plate will open 1/8-1/4 inch. This is where you get that airflow from. But before that happens there are small air bleeds on all models that allow the engine to have enough air to be able to start.
And yes I agree that 12 BTDC should be about the limit for his setup
Unhooked? As in just flapping there? What's to keep it from getting sucked shut by engine vacuum? I'm trying to remember where the pivots are. Probably get sucked open.
There has to be an air path into the carb's primaries for some air even when the choke plate is closed or the engine won't run. Full choke is "minimum air", not "no air". You can do it with bleed air passages, you can do it with holes or notches in the choke plate, you can do it with stops that do not allow the choke plate to close all the way. From my motorcycle days, some of the carbs had holes in the choke plate, and we could tune the choke air by enlarging the holes. Just google "choke plate" and hit Images. My Edelbrock 1406 electric choke doesn't close all the way, and I thought that was the choke-air metering, but if the manual choke closes all the way, there has to be another minimum choke-air path in the carb body.
Anyway, I think the choke being on all the time is the OPs mileage problem.
Now I am worried that he has a non-stock distributor, giving him much more than the stock vacuum advance. I'd like to see about 25* BTDC with the vacuum advance all in. That would come out to about 45* of advance at highway cruise with both the centrifugal and the vacuum advance all in. With 35-36* with the vacuum advance all in, he's looking at more like 55-56 degrees of advance at highway cruise, and that's 10 degrees more than what I aim at and right at the outer bounds for an SBC.
With a stock vacuum advance of 7.5*, base timing at 17-18*BTDC would get him to 25* BTDC with the vac advance all in, but some of these "performance" distributors have 20* vacuum advances, allowing lower base timings to keep the engine away from the detonation threshold.
That's why I want to know which distributor he is running. With 18* of vac advance, and I'm guessing 20* of centrifugal advance, I think he should set the base timing at 12* BTDC so that he doesn't exceed 50* of advance at highway cruise. I think he would be better off with a smaller vac advance and higher base timing, but if he doesn't have an adjustable vac advance on that distributor and doesn't want to screw with changing out the distributor or the vac advance can, then I think that's the better course. All-in timing over 50* BTDC is a little edgy for me.
I thought the stock can was good for 20* advance, could of sworn I read that somewhere
No, the stock cans are much tamer than that. Most GM stock advance cans in that era were in the 7-10 degree range. Here is the info for the one on my 1978 K10 350; per the parts book it is a 1973482, with 7.5 @ 11-12.5:
Application
VC1853 AR23 1976 350 All Calif. 5-7 7.5 @ 11-12.5
1976 350 Vette Calif., Exc. Hi Perf
1976 400 All, Exc. Calif
1975 350 4-bbl
1974 350 All w/1112528 Distr.
1978 350/400 Heavy Duty Truck, Exc. Calif, Exc. Hi Alt.
Descripition
Brand:GM
Part Number(s):1973482
ProductName:Vacuum Advance
Cross Interchange Parts
Factory Number
AIRTEX 4V1054
CARQUEST 57-7563
STANDARD MOTOR PRODUCTS VC-236
WELLS DV1853
GM 19138053
ECHLIN VC1853
Yeah, sorry - I'm listening.
I've just been tied up extremely hard and haven't had a chance to read/respond 'til now.
I'll back off to 12 initial and re-check.
My dizzy is a really clean stock Delco-Remy I scored from the JY.
...makes me wonder why I wasn't knocking at 18 degrees. I test-ran it up to 4500rpm in first going up an incline before shifting down.
I can't quite grasp how much advance I'm getting from a supposed stock can. Maybe I should re-check it.
Edit: But I do have a bad ear for a knocking engine.