Are you putting everything together with assembly lube? Or heavy weight engine oil at a minimum? Also were the connecting rods numbered as it was disassembled? meaning #1 rod is matched to #1 rod cap and so on through #8? Are you installing the pistons/rods in the correct holes? The connecting rods have a large chamfer on one side that is supposed to match the radius of the crankshaft journal. So looking at the front journal on the crank (where #1 and #2 connecting rods go) the chamfers should be to the outer radius of the journal on the crank. Chevy engines are even down one bank and odd down the other. So if you look at the engine from the front the left side (passenger) is 2, 4 , 6, 8 and the right side (driver) is 1, 3, 5, 7. I know im just clearing a few things up. because i'm assuming you meant .0025 clearance on the plasti-gage which is a good bearing clearance to shoot for in most stock to performance builds. Generally I install the rods and start everything at half torque. I'll install one piston/rod assembly at a time, torque it to say 25 ft lbs and then torque it to 45 ft lbs. when I do the initial torque, i'll wiggle the rod and make sure it has some movement, and then step up the torque to final and repeat. and i'll usually rotate the engine at least one revolution to make sure everything moves as it should. and i'll do this for all 8 pistons/rods. I'll bring that corresponding journal down to the bottom of its rotation (in theory the egine is upside down to torque them, that's how I do it.) and i'll hold the rear rod away from the front on any one journal and wiggle the front rod on that journal to check it, then i'll hold the front rod away from the rear rod and wiggle it to make sure they can move independent of each other, then i'll hold them together and wiggle them together to make sure that they can move together. you want to make sure everything has clearance as you assemble. found a few bent rods this way over the years. Either way, going one at a time will point you to the problem. This is assuming everything is assembled back exactly as it came apart. Any pics? Pics can help show the complete story and help us get you in a direction.