took the truck out today (89 c30 454 700r4) and got it up to speed but the temp gauge never got above the mark between 100 and 210. Is this normal or is it a problem with the temp gauge/thermometer?
Couple of thoughts:
1. That mark would represent 155 F. 155 isn't normal but it isn't really that far off.
2. How did you seal the sender threads? The sender is ground path is through it's body and then into the head/manifold? (I don't know a lot about BB's). Excessive teflon tape application will raise the resistance to ground and the cause skewed (low) readings at the dash indicator.
3. Check that there is no coolant flowing
around the t-stat. By that I mean at the outer edges - rather than
through the valve disc as designed. If the water outlet is sealed to the manifold with a gasket that is too thick, there is no clamping action on the t-stat flange. Then the body of the t-stat is free to rise slightly due to the pressure/flow of the coolant under it. Coolant is allowed to flow out of the engine prematurely (before reaching operating temp) and then the problem is made worse because it is cooled even further as it transits the radiator.