This is the best thread and pictures I've seen on the internet! So hard to figure out how the air flows in the heating/AC system. Thanks a bunch for posting the pictures and diagrams!
My 85 K10 AC is not working and now being winter, I really need the defrost. Years ago, I changed the blower motor a few times with junkyard donations hoping to fix the lack of defrost. Now back in the cold of winter, I need defrost again.
I removed the glove box and the box behind it, attached to the main air distributor/heater box.
I zip tied the rusty door closed, by pulling the arm rod on top toward the other one with zip ties.
I disconnected the defrost door/flap rod and left the vacuum pod rod pushing against it in the position that directs air to the upper defrost conduit.
I put tape around the bad design gap between the upper defrost conduit and the lower distribution box.
I put tape over the opening where the zip tied rusty door is, just to make a tighter seal and push more air to the defrost.
I put tape over the bottom opening for the floor vents (under the vacuum actuated defrost door/flap).
I bought a new VDO Oreilly blower motor for a "1994 GMC 1500 4X4" and installed it. The previous motor had the wrong(d'oh!), "short" cage and didn't push much air.
I turned on the fan and got a huge improvement in defrost air flow!
I would like to completely close off outside air and recirculate inside air if possible to keep the hot air in the cab and odors outside. I'm assuming my vacuum pods don't work though I could be wrong. I'm still not completely sure how the air flows to/from the blower.
Is there a way to manually close the outside air damper flap/door/valve that looks like it's on the right of the passenger side foot well and has something to do with air flow with the blower motor?
I'm also planning to install an eberspacher coolant heater, but I suppose I'll have to ask about installing that in a 6.2L diesel engine forum in order to figure out the coolant flow, etc. Anyway, thanks again for a great forum, the best I've seen so far for these trucks!