I'm in the process of installing a 700R4 between a 400sbc/NP203 in my 76' K20. I went with Gearstar for the transmission and they built it to handle the torque (Level 3). I'm extremely happy with the kit and quality of the work so far. I haven't driven it yet, so that review will come later. I don't intend to drive it hard and no extreme off-road climbing, so I expect it will survive just fine. They made sure to install the output shaft needed to work with the NP203. The stock TH350 adapter works with the 700R4, so mounting it up was no problem. Gearstar also used the "K" case for the transmission, which is said to have beefier wall thickness.
I still wanted to add some support, so I found there was a support arm on some trucks/blazers that went from the side of the 203 T-Case (2 large 5/8" bolt holes) up to the bellhousing. This helps with the bending load on the transmission case. So, I sourced one (on eBay), and cut it in order to lengthen it. I used a piece of tube to sleeve it for the 2.5" extension. I fixtured it in place and then welded the sleeve to the support. (see attached image)
Overall list of issues to resolve: (my status)
* Resolve the output shaft compatibility with the NP203. In my case, Gearstar took care of this by installing the Advanced Adapters output shaft. (DONE)
* Trans to T-Case adapter: If you currently have a TH350, then you're good. If you have a TH400, then you'll need to source the correct adapter (ebay) (DONE)
* Cooling: There are a lot of opinions on how to cool a transmission. Gearstar provided a cooler in the kit and said DO NOT run the fluid through the radiator. Cooler only. (DONE)
* Gear selector/Shifter: I am not using the stock column, so I don't know if there are any issues with the number of detents for each gear in a stock column. I'm installing a retrofit Ididit column and it has the correct # of detents for the 4 gears. I also picked up the gear selector that will show correct for the 4 gears. (DONE)
* The front driveshaft will need to be "stretched" ~2.5", which means they'll need to install a new tube. (NOT DONE)
* The rear driveshaft will need to be shortened ~2.5". (NOT DONE)
* The transmission-T-Case crossmember sits back (you guessed it, ~2.5"), so new holes need to be drilled. Easy. (DONE)
* The stock shifter will sit ~2.5" back in the tunnel. To avoid this, here is my hack: (DONE)
After doing some research, I found that a TH400 was offered with the NP203 in some trucks. The location of the shift shaft on the TH400 is about 2-2.5" farther back from the bellhousing than on a TH350, which makes it just about right for a 700R4. I used the shifter and the two rods from a TH400/NP203 combo (found on eBay). I had to modify one of the rods slightly to clear the transmission pan, but no big deal. Now, the shifter sits correctly in the tunnel, just as it did with the TH350.
I'll update progress on this in my build thread, here:
Greetings all, Good to be here. Earlier this year, I purchased a 1976 K20 after a long search for one with a VIN combination I was looking for, and one that was a good candidate for restoration. Man, it was sure an ugly turd when it arrived, but I've spent the last 6 months getting rid of all...
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