Iirc, the non ac trucks were all cable operated. I was going to ask if you were possibly getting a random draft through the cab, the '79 I had in HS was terrible about that. But I see you measured vent output temp, so obviously not that. Where are the heater hoses plumbed coming off the engine? is there any chance that they were swapped to, or can be swapped to different ports? It seems you've got the mechanical controls covered at this point, I would have to suspect like was mentioned above, that here may be an issue with coolant flow through the core.