Here is the rebuild procedure:
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Constant Velocity Joint
To disassemble the constant velocity joint, the bearings should be removed in sequence shown in Fig. 11. This method requires the least amount of work.
1.Mark all yokes before disassembly as shown in Fig. 12, so that they can be reassembled in their original relationship to maintain driveshaft balance. The following procedure can be performed in a vise. A cross press tool, Fig. 13, can be used in place of the socket used to drive the bearings.
2.Support the driveshaft horizontally in line with the base plate of a press. Place rear end of coupling yoke over a 1-1/8 inch socket to accept the bearing. Place a socket slightly smaller than the bearing, on the opposite side of the spider.
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3.Press bearing cup out of coupling yoke ear. If bearing cup is not completely removed, insert spacer C-4365-4 or equivalent, Fig. 14, and complete removal of bearing cup.
4.Rotate driveshaft 180°and shear the opposite retaining ring, and press the bearing cup out of the coupling yoke as described previously, using spacer C-4365-4 or equivalent.
5.Disengage cross trunnions, still attached to flange yoke, from coupling yoke. Pull flange yoke and cross from centering ball on ball support tube yoke. The ball socket is part of the flange yoke. The ball on some joints is not replaceable. The joints with a replaceable ball can be recognized as shown in Fig. 15. Do not attempt to remove solid ball, as removal tool may be damaged.
6.Pry seal from ball cavity, then remove washers, spring and shoes, Fig. 16.
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Ball Socket
1.To remove ball, separate universal joint between coupling yoke and flange yoke by pressing out trunnion bearing in coupling yoke. Pull flange yoke and cross with ball socket from centering ball as a unit.
2.Clean and inspect ball seat insert bushing for wear. If worn, replace flange yoke and cross assembly.
3.Pry seal from ball cavity, then remove washers, spring and ball seats.
4.Clean and inspect centering ball surface, seal, ball seats, spring and washer. If parts are worn or broken, replace with a service kit.
5.Remove centering ball as shown in Fig. 17, using components of tool C-4365 or equivalent. Install components as shown, and draw ball off ball stud.
