I am looking for advice. I restored and assembled my first SBC last (305 V8 for my son's IROC). I went to a machine shop, motor, pistons, rods and crank were good so machine cleaned everything, honed block, installd cam bearings, core plugs, oil galley plugs, valve job and polished crank. They purchased all parts except cam & lifters ( I bought a COMP cams rv cAM). I took my time and reassembled myself and it worked out good. Motor runs good and no leaks. I have about $1500 in the motor between parts and machine shop work (plus my free time as a hobby).
I had picked up a 79 K20 Parts truck that had a running but tired 4 bolt main 350. I needed parts for my project so this was a "free" 350 core.
I disassembled with the intent that I was going to do a backyard refresh with fresh bearings, rings and reuse the 305 cam & lifters as they were good, but got replaced with the RV cam.
So I cleaned everything. I bought STANDARD size bearings and rings. I installed new cam bearings myself and coreplugs.
I installed the crank this weekend and that was fine. I used a three stone hone tool to deglaze the cylinders and that went OK. There is slight ring ridge at the top of the cylinder but I was not too concerned as this is not a race motor. I just wanted to throw it together and wait for a beater project to present itself.
So, now I am installing the pistons and they are tight in the honed cylinders. I checked the rings and they are standard and compared the dimension of new rings/oil wipers to the old rings/oil wipers. They are identical. I even installed an old ring set on one cylinder and the old rings are pretty tight.
The gaps on the rings are around 0.016. Called Enginetech (ring manufacturer) and they confirmed ring it is right for my motor (no issue with deep vs shallow oil control ring).
I do not recall when I assembled the 305 that the pistons were this tight. Two knocks with a wood handle and they went right it.
I put 6 pistons in and the crank turn is snug but doable. With 7 and 8, I am losing confidence.
Did I cause a problem by doing a DIY hone> I know I had to break the glaze or the new rings won't seat.
I want to see the project throuigh but don't want to ruin a good core just "to see what happens".
Any guidance/experience is appreciated.