Custom Exhaust Routing

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Lowered87

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I want to ask how other people, that have limited exhaust fabrication tools, have installed their own exhaust so it looks good.

As I am on a farm that is a long way from the parts store, I wanted to mock-up my exhaust routing and then buy the parts and follow my model. I will be using basic mandrel bent walker pipe (2.5 inch OD) with a set of glass packs (blue bottles).

As my 87 is lowered by the previous owner some things were not completed correctly so I tore out the transmission mount, exhaust system, emergency brake cables and some of the brake line. The reason being is it is a 87 body is on a 1978 heavy duty frame with a 12 bolt posi rear end. The older emergency brake cables crossed under the tranny which was a mess. I found the brackets for the late model emergency brake system and have converted the truck to a later style emergency brake which the cables are on the driver side and out of the way.

Old tranny mount removed and installed an IFS fabbed mount. It is a really "pretty" mount that allows the exhaust to go straight through rather than under the tranny mount. The exhaust was scraping and ovalled. This will also allow a nice crossover for better performance.

The brake line adjustment is so I can put a cable hoist spare tire mount between the frame rails and the rearend. I will post how I did it when it is complete.

So now to routing of exhaust. I was planning on using a flange that bolts on to my header and using 1/2 inch copper tubing to hand form my exhaust routing as a template. Had the tube on the wall so not sure of the cost per foot. What is interesting is, I was able to thread the inside of the copper tube to fit a 7/16 coarse bolt. I planned on forming it in pieces to reflect the parts that I can purchase. I will use pieces of 7/16 threaded rod to attach pieces of copper tubing together. Once I have the routing completed I can then buy the parts and follow the route. I plan on mig welding everything together and building my own custom cross over.

Then once I am done, the copper tube can be hung on the wall or on a "still", whichever is most convenient.

My question is are there any other mock-up tricks that are quick and easy? Maybe better than copper tubing?
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shiftpro

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Being you're from Minton I can see the tubing hanging on a still.
Nice writeup btw...
And where did you get that IFS bracket?
 

Lowered87

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Being you're from Minton I can see the tubing hanging on a still.
Nice writeup btw...
And where did you get that IFS bracket?

I spoke with the company (IFS) first but ultimately I bought it from ebay. They also sell direct, amazon, esty and others.

Are you saying Minton is a little hillbilly-ish?

Ok you are probably correct since I watched my dog run away for 2 days straight.
My sister lost a lens in her glasses so my pa just boarded the hole up.
Where men are men and sheep are satisfied.
It is your turn in the barrel tonight!
My aunty is so fat she has 3 smaller women orbiting around her.
 

shiftpro

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I spoke with the company (IFS) first but ultimately I bought it from ebay. They also sell direct, amazon, esty and others.

Are you saying Minton is a little hillbilly-ish?

Ok you are probably correct since I watched my dog run away for 2 days straight.
My sister lost a lens in her glasses so my pa just boarded the hole up.
Where men are men and sheep are satisfied.
It is your turn in the barrel tonight!
My aunty is so fat she has 3 smaller women orbiting around her.
And we won't even get started on relative humidity...:anitoof:
I'm from Saskaboosh too.
 

Honky Kong jr

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Ummmmm mine don’t go below the frame and all I used was a zip wheel and a welder.
 

Lowered87

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Ummmmm mine don’t go below the frame and all I used was a zip wheel and a welder.

Depends on the headers. I have full hooker headers that put the pipe quite low. The previous owners did this work and I am now making it correct because I am always right. Just ask me, I will confirm that I am always right.
 

Honky Kong jr

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I have long tubes too just not truck. And mine is a Big Block
 

smoothandlow84

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I have long tubes too just not truck. And mine is a Big Block



Ba dump...da (followed by crashing cymbals)........or a gong tone......wow........lmao:Wedgie:
 

Honky Kong jr

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I thought this was a GM truck forum and we were discussing GM trucks. Next you will tell me your big block is in a Japanese import!!!
Huh? Your new here I take it????
 

The88

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Huh? Your new here I take it????

Wait a minute... @HonkyKongJr you aren't a hybrid driving, man bun wearing millennial? That ole boy didn't just pull the curtain back did he?

:dancingpoop:
 
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Honky Kong jr

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Wait a minute... @HonkyKongJr you aren't a hybrid driving, man bun wearing millennial? That ole boy didn't just pull the curtain back did he?

:dancingpoop:
You got me.....
 

Snoots

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I thought this was a GM truck forum and we were discussing GM trucks. Next you will tell me your big block is in a Japanese import!!!

Oh ****. Here we go. This oughta be fun to watch. My moneys' on HK.

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Honky Kong jr

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Oh ****. Here we go. This oughta be fun to watch. My moneys' on HK.

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Meh. Is it really worth it???
 

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