87' R10 TBI 350 shuts off when driving. HeLP

Disclaimer: Links on this page pointing to Amazon, eBay and other sites may include affiliate code. If you click them and make a purchase, we may earn a small commission.

gmbellew

Full Access Member
Joined
May 27, 2018
Posts
1,239
Reaction score
1,327
Location
Kansas city
First Name
glen
Truck Year
1990
Truck Model
suburban 1500
Engine Size
350
I got tired of following the troubleshooting guide after going about 3/4's the way thu it and finding nothing wrong... So I just replaced the distributor coil like was told earlier and also swapped the ICM just because I had the extra ones in a box. It Started... I wonder if the new (standard) ICM went bad?? But happy to say it is running again! Now have to do the timing and button it back up! Hoepfully what ever I did fixed the random cut out while driving! And will replace the pigtail to the coil when it arrives on Thursday!
I try to only use AC Delco parts for any engine sensor or management, including the ICM.
 

YakkoWarner

Full Access Member
Joined
May 29, 2024
Posts
188
Reaction score
252
Location
Central Texas
First Name
Wolf
Truck Year
1989
Truck Model
R2500 Suburban
Engine Size
454
This thread is near and dear to my heart because my 1989 suburban (R2500/TH400/454) has started doing pretty much the same thing. I had to replace the whole distributor 3 months ago because the pickup coil was bad (no spark no fuel pulse) and it was in rough shape inside (corrosion), so it has a brand new distributor, pickup and ICM. Only seems to die on throttle lift or idle, when it dies no fuel OR spark until key cycle, then starts right up again. I've replaced all the sensors that should be relevant (TPS, MAP, O2, TEMP, OIL) to no effect; tank and pump were replaced when truck was purchased 2 years ago (filter replaced last week). Runs properly even with the fuel pump relay disconnected which confirms oil pressure switch functionality. Previous post recommends pump relay swap which I have done (results still pending), but I'm not 100% sure how the pump relay could cause the spark circuit to go dead since they aren't in any way interconnected.
 

gmbellew

Full Access Member
Joined
May 27, 2018
Posts
1,239
Reaction score
1,327
Location
Kansas city
First Name
glen
Truck Year
1990
Truck Model
suburban 1500
Engine Size
350
This thread is near and dear to my heart because my 1989 suburban (R2500/TH400/454) has started doing pretty much the same thing. I had to replace the whole distributor 3 months ago because the pickup coil was bad (no spark no fuel pulse) and it was in rough shape inside (corrosion), so it has a brand new distributor, pickup and ICM. Only seems to die on throttle lift or idle, when it dies no fuel OR spark until key cycle, then starts right up again. I've replaced all the sensors that should be relevant (TPS, MAP, O2, TEMP, OIL) to no effect; tank and pump were replaced when truck was purchased 2 years ago (filter replaced last week). Runs properly even with the fuel pump relay disconnected which confirms oil pressure switch functionality. Previous post recommends pump relay swap which I have done (results still pending), but I'm not 100% sure how the pump relay could cause the spark circuit to go dead since they aren't in any way interconnected.

I'd be looking hard at the new ICM or some sort of electro interference from a cracked distributor cap or a plug wire touching an ICM or any of the ECM sensor wires. With it doing at idle or deceleration (throttle off, slows it down) it might me something that is making contact under certain conditions. Might try wiggling the harness all around while it is idling and see if you can reproduce it
 

Ricko1966

Full Access Member
Joined
Apr 11, 2017
Posts
5,596
Reaction score
9,111
Location
kansas
First Name
Rick
Truck Year
1975
Truck Model
c20
Engine Size
350
This thread is near and dear to my heart because my 1989 suburban (R2500/TH400/454) has started doing pretty much the same thing. I had to replace the whole distributor 3 months ago because the pickup coil was bad (no spark no fuel pulse) and it was in rough shape inside (corrosion), so it has a brand new distributor, pickup and ICM. Only seems to die on throttle lift or idle, when it dies no fuel OR spark until key cycle, then starts right up again. I've replaced all the sensors that should be relevant (TPS, MAP, O2, TEMP, OIL) to no effect; tank and pump were replaced when truck was purchased 2 years ago (filter replaced last week). Runs properly even with the fuel pump relay disconnected which confirms oil pressure switch functionality. Previous post recommends pump relay swap which I have done (results still pending), but I'm not 100% sure how the pump relay could cause the spark circuit to go dead since they aren't in any way interconnected.
Your fuel pump relay has nothing to do with it. It's a redundant circuit as you already proved by removing the relay. Just a WAG by someone to send you down a rabbit hole.
 
Last edited:

YakkoWarner

Full Access Member
Joined
May 29, 2024
Posts
188
Reaction score
252
Location
Central Texas
First Name
Wolf
Truck Year
1989
Truck Model
R2500 Suburban
Engine Size
454
When logic and reason fail, sometimes the WAG is all we have left. Either that or appealing to supernatural powers. I'm kind of to that point on this one. Even British car electricals obey the laws of physics and cause-effect relationships.
 

YakkoWarner

Full Access Member
Joined
May 29, 2024
Posts
188
Reaction score
252
Location
Central Texas
First Name
Wolf
Truck Year
1989
Truck Model
R2500 Suburban
Engine Size
454
I'd be looking hard at the new ICM or some sort of electro interference from a cracked distributor cap or a plug wire touching an ICM or any of the ECM sensor wires. With it doing at idle or deceleration (throttle off, slows it down) it might me something that is making contact under certain conditions. Might try wiggling the harness all around while it is idling and see if you can reproduce it

These are all sound ideas, which unfortunately I had already investigated. The new distributor came with a new cap and rotor, and since I had a spare unused ICM handy (purchased prior to discovering the actual bad pickup coil in the original distributor), I tossed that in (and yes I used high quality thermal paste) which also did not solve anything. Plug wires are routed cleanly away from the distributor signal wires (is there an award for Zip-Tie engineering?), and I have also ensured solid grounding by adding an additional ground wire from the coil bracket directly to the firewall (this was installed in response an ESC error I was experiencing last year and solved that problem nicely). When the distributor failed I also replaced the coil - since I didn't know what caused the distributor to fail I was hedging by bets) - I swapped the original coil back on which also did not resolve the random shutdown. I checked fuses, shook the wires while running and could not induce the failure - but had it happen twice just sitting in the driveway in park while not touching anything.
 

gmbellew

Full Access Member
Joined
May 27, 2018
Posts
1,239
Reaction score
1,327
Location
Kansas city
First Name
glen
Truck Year
1990
Truck Model
suburban 1500
Engine Size
350
does it die suddenly, or die sputtering like it ran out of fuel?

does your SES light work, any stored codes?

might try to diagnose the ignition system next time it happens before you cycle the key? run through the check in section 6 of the emissions and drivability manual.
 

YakkoWarner

Full Access Member
Joined
May 29, 2024
Posts
188
Reaction score
252
Location
Central Texas
First Name
Wolf
Truck Year
1989
Truck Model
R2500 Suburban
Engine Size
454
It dies suddenly, as if the key had been shut off (except all the instruments continue showing readings). My truck didn't come equipped with a tach so don't know what does or doesn't happen on that tach send wire of the coil when it dies. If it dies while actually driving at a decent speed (45-55mph), I've had the engine continue to be spun by the transmission (which I always thought was impossible with an automatic until I observed it happening) and still have oil pressure showing, so I am pretty sure it is not the key switch losing contact but I checked the connectors under the instrument panel anyway to be sure. I am pretty sure this is not a fuel delivery malfunction.

SES light does work, only stored code I get is an intermittant 44-LeanCondition which is not consistant with the shutting down (sometimes get the code and no shutdown, sometimes shutdown with no code, sometimes both) - I am pretty sure a lean condition is a seperate issue which shouldn't result in a loss of spark or injector pulse signal, but my understanding of how these systems interact is clearly not complete. I have pulled plugs and they appear to be buring normally, not the bleached and cracked overheated ceramic you'd see on a consistant lean running condition.

I need to hunt down a copy of that "Emissions And Driveability" manual, that is one I don't seem to have a PDF of and probably should.
 
Last edited:

gmbellew

Full Access Member
Joined
May 27, 2018
Posts
1,239
Reaction score
1,327
Location
Kansas city
First Name
glen
Truck Year
1990
Truck Model
suburban 1500
Engine Size
350
All the GM manuals are in the reference library on this forum. check the home page.
 

Olegmbuilder

Junior Member
Joined
Oct 26, 2023
Posts
5
Reaction score
3
Location
Denver,colo
First Name
Esteve
Truck Year
1987
Truck Model
k5
Engine Size
350
I've learned over the years with these old 80's something chevy trucks/blazers that they are really finicky about replacement parts. I discovered that using anything other than AC Delco or GM original replacements those off brands don't work to well. I had a engine shut off problem like this and come to find out it was the off brand replacement fuel pump and sending unit from a my local auto parts store. I ordered a direct original GM replacement from the GM site plugged it in and never had a problem with the no start issue again. Go figure. Hope this helps.
 

Latest posts

Forum statistics

Threads
44,414
Posts
956,953
Members
36,735
Latest member
rljohnson013
Top