Beatdown Z
Full Access Member
Drop the transfercase more. The angle of the transfercase and the pinion angle have to be close to the same. The transfercase angle and the pinion angle need to be about the same.
The angles have to be close to the same, but the pinion angle MUST be negative, not positive. Where you're at now, the pinion angle is postive and dropping the crossmember a 1/4" more is not going to fix it to where it needs to be. You want the pinion at least 2* down, but even more would be optimal since it has big tires and is an offroad rig.
Do some reading...
http://www.ssz28.com/tech/Pinionangle.html
http://www.baselinesuspensions.com/info/pinionangle.htm
http://www.2quicknovas.com/2qnpinions.html
If you don't want to waste time and brainpower trying to figure out the pinion angle stuff, then just get some 4 degree shims and run it. That should put you in the ballpark and be "good enough."
http://www.wfoconcepts.com/pr/4.0-Degree-Steel-Axle-Shim/3225/4383/3227
And you'll need new centering pins.
http://www.wfoconcepts.com/cr/Center-Pins/3225/4385