Surface rust. What are the best practices?

Disclaimer: Links on this page pointing to Amazon, eBay and other sites may include affiliate code. If you click them and make a purchase, we may earn a small commission.

Chris64

Full Access Member
Joined
Sep 16, 2024
Posts
52
Reaction score
92
Location
San Diego
First Name
Chris
Truck Year
1974
Truck Model
K20
Engine Size
350
First post and I know there are many topics on this but the answers for these are always situational so I wanted to share my latest findings taking this rodent house apart. Yell at me if I'm doing it wrong.

First, the bed. It doesn't look terrible. I have a portable sand blaster. I was thinking of giving that a shot, maybe using some media that's less destructive, but I used it on a bike frame before at it wasn't too bad (just messy). A wire wheel would take forever and be even more messy. I wasn't looking to make it new again, but I want it sealed from the elements. I'd like to get a spray in liner but there's some debate on that. Should it get a chemical dip or ??? This is my first rodeo on a car restoration and I have more time than money.
You must be registered for see images attach


Second, OK, still a rust question but I we're moving to the interior. Thoughts on this floor. It doesn't seem compromised (poking it with a screwdriver). Is a wire wheel and rust encapsulating paint a decent plan?
You must be registered for see images attach

Third, the floor was covered in something that seemed like Dynamat, but it was attached to foam. Is this a factory thing? The good; it's easy to remove. The bad; it traps moisture.
You must be registered for see images attach
You must be registered for see images attach

And bonus question; How does this hood work? I'm afraid to close it all the way. It has no cable, just a lever in the front.
You must be registered for see images attach
 

fast 99

Full Access Member
Joined
Dec 31, 2021
Posts
2,026
Reaction score
2,928
Location
Spokane, Washington
First Name
Brian
Truck Year
81,85
Truck Model
K20
Engine Size
350
Bed is easy slurry blast or sand blast. Slurry blast will not distort metal. To do the same with interior nearly everything will need to be stripped out. Sand will get everywhere. Bed below is a Ranchero just after epoxy primer was applied. Metal is about the same gauge, slurry blasted, no warping
 

Attachments

  • 100_0983.JPG
    100_0983.JPG
    100.6 KB · Views: 35

CalSgt

Full Access Member
Joined
Oct 3, 2021
Posts
1,699
Reaction score
3,761
Location
CA
First Name
Casey
Truck Year
1980
Truck Model
Chevy K-10 Custom Deluxe
Engine Size
350
not sure on the bed…

The stuff in the cab I would knock any loose stuff off and epoxy or encapsulate. A D/A with 220 should make light work of it.

The hood latch should be in the grille on a ‘74, right in the center at the top.

Based on the amount of light rust you should definitely make sure your hood hinges are lubricated well, these trucks are easy to fold a crease in the hood when the hinges get worn and dry.

Also make sure the drain holes in the rear cab corners, and above the wheel wells (front and rear) are clear and not clogged with crud. Those are common spots to rust out.
 

Chris64

Full Access Member
Joined
Sep 16, 2024
Posts
52
Reaction score
92
Location
San Diego
First Name
Chris
Truck Year
1974
Truck Model
K20
Engine Size
350
Great tips.

I've been taking a wire wheel to it and getting down to shiny metal. For now I'm coating it with some rust block primer but I'll be going back to these areas when it's time to paint.

The hood latch location is as you said. My fear is so far it's only ever gone down to the safety latch. I don't see what holds it down nor what will release it. I'm just afraid to slam it and see. :eek:

The maintenance the previous owner did was run the engine once a month and kept the hinges lubed. I was thinking about putting in those reinforcement brackets but it's perfectly straight now and I think that takes away from it's intention (to fold in a crash). I'm just going to keep them lubed for now and close it carefully (pushing it towards the windshield).

The drain holes are very likely clogged. I have rust in those areas. That will be my lesson in body repair. Hopefully it goes well.
 

CalSgt

Full Access Member
Joined
Oct 3, 2021
Posts
1,699
Reaction score
3,761
Location
CA
First Name
Casey
Truck Year
1980
Truck Model
Chevy K-10 Custom Deluxe
Engine Size
350
Great tips.

I've been taking a wire wheel to it and getting down to shiny metal. For now I'm coating it with some rust block primer but I'll be going back to these areas when it's time to paint.

The hood latch location is as you said. My fear is so far it's only ever gone down to the safety latch. I don't see what holds it down nor what will release it. I'm just afraid to slam it and see. :eek:

The maintenance the previous owner did was run the engine once a month and kept the hinges lubed. I was thinking about putting in those reinforcement brackets but it's perfectly straight now and I think that takes away from it's intention (to fold in a crash). I'm just going to keep them lubed for now and close it carefully (pushing it towards the windshield).

The drain holes are very likely clogged. I have rust in those areas. That will be my lesson in body repair. Hopefully it goes well.
Eh…. Squirt some lube on the latch mechanism and push it closed. I suppose you can work the latch a few times to ensure it moves first.

Hood latches don’t get real scary until it’s the first time closing the hood after paint and reassembly
You must be registered for see images attach
 

Chris64

Full Access Member
Joined
Sep 16, 2024
Posts
52
Reaction score
92
Location
San Diego
First Name
Chris
Truck Year
1974
Truck Model
K20
Engine Size
350
Eh…. Squirt some lube on the latch mechanism and push it closed. I suppose you can work the latch a few times to ensure it moves first.

Hood latches don’t get real scary until it’s the first time closing the hood after paint and reassembly
Found the problem. The spring meant to return the main latch was broken.

It's all riveted together. I could probably drill it out and machine some replacement parts but locating that spring by itself sounds like a pain when the whole mechanism can be acquired for $65. Hopefully it's comparable quality which sounds funny given that this broke.

You must be registered for see images attach
 

peats

Full Access Member
Joined
Dec 2, 2016
Posts
305
Reaction score
260
Location
Pennsylvania
First Name
john
Truck Year
72k5, 81c10 short step, 83k10 short fleet, 03 SSR. 25 chevy doodlebug
Truck Model
k5 c10 k10 SSR doodlebug
Engine Size
406 360 6.2 5.3 171
You should install the hood reinforcement brackets before it gets damaged. I don't care how much lube you put on the hinges. Once it bends it's too late.
 

hdchevy

Junior Member
Joined
Sep 9, 2024
Posts
6
Reaction score
6
Location
Florida
First Name
HD
Truck Year
1973
Truck Model
K10
Engine Size
350
Amen on the hood braces, once the hood is bent it is bent.
 

77Dmax

Member
Joined
Nov 10, 2024
Posts
37
Reaction score
76
Location
vt
First Name
Joe
Truck Year
1977
Truck Model
c20
Engine Size
6.6
I would stand that bed up and sandblast it. It will clean up fast. I wouldn't worry about warping it. That rust will blown right off.
 

Grit dog

Full Access Member
Joined
May 18, 2020
Posts
6,970
Reaction score
12,219
Location
Auburn, Washington
First Name
Todd
Truck Year
1986, 1977
Truck Model
K20, C10
Engine Size
454, 350
All the misc rust, just wire wheel it down. Hit it with some dtm or epoxy primer. I’d recommend not spraying cheapo primer on in “for the time being” just more work before paint sanding it back off. You don’t want rattle can paint under a good paint job.
Any chassis parts that will be black like the radiator support I used a dtm chassis paint. No primer. It sticks well.
For the bed, if you just want to protect it for now, ospho it.
If you’re getting ready to paint it, prep it once and prime and paint it. Same principle, less double work.
You could blast and epoxy prime it. But again you’ll have to scuff it all before painting.
Really depends on what you’re doing with the bed how you approach it.
 
Last edited:

Forum statistics

Threads
44,152
Posts
950,451
Members
36,268
Latest member
JUKA
Top