Well I took the time over the Independence Day extended weekend to tackle the engine.
First step was pressure washing the gunk off it. I have to say it looked pretty good after the pressure wash. I was tempted to leave it unpainted.
After the wash the teardown started and I only found 2 things that were questionable. One being a "Timing OK Stand F" stamp on the valve cover and the second being Fel-pro style head gaskets. Whatever, hopefully its good haha because I'm not decking the block or heads.
All but 3 exhaust manifolds came out easily. Those three broke in the head and I didnt even bother with them, took them to my mechanic and he extracted them and cleaned out the threads.
While he had the heads I pulled the existing cam and lifters out to replace with a Lunati Bracket master cam/lifter kit. Its a 220/220 @ .50 112 lsa cam so it should give me a nice mid-upper range pull and choppy idle. I want this thing to sound mean, if I wanted a street performer that olds 403 woulda been canned for something that can make power and still leave money in my bank account. The stock lifters didnt want to come out from the top with a magnet so I dropped the oil pan, flipped the block over and drove them out with a couple of long socket extensions and a hammer. I also installed a Cloyes timing gear set.
Speaking of the oil pan...OLD.HARD.GASKET! That took a few hours to get all of the gasket material off of the pan and block. My drill batteries would die faster than I wanted and I'm not dogging my drill at all but this was the most abuse I ever put it through. I used a wire wheel for the job. I'm going to be pickup a cupped wire wheel that I can stick on my grinder for a bit better performance. Man that sucked!
For weight savings I got a GMB aluminum water pump and an Edelbrock Performer intake. Man, that Edelbrock is a ton lighter than the stock manifold. I realized that the Edelbrock manifold has a bunch of threaded ports for random goodies that I will not be using for a while so I ran over to the hardware store and got some brass NPT plugs. I couldve ordered the Edelbrock kit for $18.50 plus shipping but I can be impatient sometimes.
After everything was assembled I sprayed it with some Dupont Engine Enamel and sat back to admire my work. This week I'll be picking up some fuel line and vacuum hose and start routing that stuff. I ordered a rebuilt carb since I ran the numbers on the carb that came with the engine and it comes back as a 1977 Cadillac with Cali emissions. The carb that came on the car is also a bit rough and beyond my ability to clean and rebuild.
I'm hoping to have the engine/trans back in the car by the end of the month and the car at least moving under its own power. After that, its on to the brake system and new tires.
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