Greetings from San Diego!

Disclaimer: Links on this page pointing to Amazon, eBay and other sites may include affiliate code. If you click them and make a purchase, we may earn a small commission.

Blazer Chalet

Junior Member
Joined
Jun 10, 2019
Posts
12
Reaction score
24
Location
San Diego
First Name
Peter
Truck Year
1977
Truck Model
K5
Engine Size
400
I own a '77 Blazer that has been stored quite a while and am working to get her back on the road.
The first project was the brakes. I've replaced everything except the Power Booster and am looking for an upgrade. I have read conflicting advise. What would be the best approach while sticking with the vacuume system.
The next task is to pass California Smog, my first attempt showed high hydrocarbons at idle.
I believe an ignition tune up is needed. There is a wide variety of parts available but I am on a budget. I don't want to put on crap, is there a happy medium?
Thanks for any help.
Pete
 

CSFJ

-----------------
Supporting Member
Joined
Jul 1, 2014
Posts
6,160
Reaction score
5,170
Location
------
First Name
-------------
Truck Year
-------
Truck Model
-------
Engine Size
-------
Why do you feel you need to upgrade the power booster? Is yours not working?
 

Preston

Full Access Member
Joined
Jan 25, 2019
Posts
787
Reaction score
355
Location
Mechanicsville VA
First Name
Preston
Truck Year
1983
Truck Model
k10
Engine Size
350
Welcome to GMSB from Virginia
 

Blazer Chalet

Junior Member
Joined
Jun 10, 2019
Posts
12
Reaction score
24
Location
San Diego
First Name
Peter
Truck Year
1977
Truck Model
K5
Engine Size
400
The truck is heavy with the camper. I have not yet broken in the new pads and shoes to try a high speed panic stop. Normal braking doesn't feel real impressive. I am not sure what to expect with this truck. The booster is the only part of the braking system I have not replaced so it seems like a fresh start wouldn't be a bad idea. I read somewhere that a "bigger"booster would improve performance.
 

Charlie

Mopar by Birth. Chevy by Choice.
Joined
Aug 2, 2017
Posts
1,837
Reaction score
912
Location
Euless, Texas
First Name
Don
Truck Year
1974
Truck Model
Cheyenne 10 LWB
Engine Size
350/TH350/AC/4 BBL Quadrajet
:welcome:
 

4WDKC

Full Access Member
Joined
Jan 27, 2016
Posts
2,366
Reaction score
1,090
Location
Southern Florida
First Name
Kacy
Truck Year
1987
Truck Model
V10
Engine Size
350
Boosters reduce effort you apply to the brakes, to increase pressure you need different master cylinder.. Before you go there are you sure you got all the air out of the lines?
 

WFO

Full Access Member
Joined
Jan 6, 2017
Posts
3,688
Reaction score
5,035
Location
Texas Panhandle
First Name
Dan
Truck Year
1986
Truck Model
K20
Engine Size
350
Welcome from the Texas Panhandle.
 

MikeB

Full Access Member
Joined
Apr 4, 2014
Posts
1,775
Reaction score
1,004
Location
North Texas
First Name
Mike
Truck Year
1969
Truck Model
C10
Engine Size
355
A factory size booster with no leaks should work fine, assuming the rest of the system is in good shape. A larger booster could make for overly sensitive brakes. I don't know about the Blazer, but 3/4 ton trucks had different brakes than 1/2 ton trucks. Discs were thicker to better dissipate heat, and rear drums were larger with more shoe surface area. Next step up was hydroboost.

Did you machine the rear drums or buy new ones? If machined, the fresh surface will have a larger radius "arc" than new shoes, meaning only the center third of the shoes will contact the drum surface.

So many other things to check.

Proper bleeding to remove all air from the lines, as mentioned above.
Condition of hoses.
Kinks in the hard lines.
Stuck combination valve. (Rare)
Good manifold vacuum source.
Calipers and rear brake cylinders installed on correct side with bleed screws facing up. (Don't laugh!)

Did you drive the truck before you started the project? How did the brakes work then? Are they now better, worse, or the same?
 
Last edited:

78C10BigTen

Full Access Member
Joined
Apr 12, 2017
Posts
15,948
Reaction score
25,339
Location
pennsylvannia
First Name
Ted
Truck Year
1978
Truck Model
C10 BIG TEN
Engine Size
350
Welcome to gmsb. Way cool to see you have a chalet!!!!
 

animal

Super Moderator
Staff member
Super Moderator
Joined
Jul 30, 2010
Posts
5,603
Reaction score
3,849
Location
Georgia
First Name
Lee
Truck Year
1986
Truck Model
c10 silverado
Engine Size
350ish
:welcome:
 

Old77

Administrator
Staff member
Admin
Joined
Aug 19, 2010
Posts
28,456
Reaction score
9,427
Location
Kansas City, Mo
First Name
Jacob
Truck Year
1977/1990/1991
Truck Model
C10 longbed/R1500 Burb/R3500 Dually
Engine Size
350/350/454
:welcome:
 

1973c10

Full Access Member
Joined
Sep 25, 2015
Posts
6,376
Reaction score
24,019
Location
Oregon
First Name
Don
Truck Year
1973
Truck Model
C10
Engine Size
454
Welcome
 

Blazer Chalet

Junior Member
Joined
Jun 10, 2019
Posts
12
Reaction score
24
Location
San Diego
First Name
Peter
Truck Year
1977
Truck Model
K5
Engine Size
400
Thanks to all for the warm welcome!

The brakes worked poorly before I serviced them.
The fronts appeared to be only putting pressure on one side of the rotor. The rears were a mess with stuck wheel cylinders and other issues.
The original drums and new rotors were machined.
New Shoes, wheei cylinders, spring kits, pads, R/B Calipers, Valve, SS lines and hoses installed. I hate to admit I put over a gallon of brake fluid through the New system trying to vacuum bleed It before realizing the first replacement master cylinder was bad. Bought a pressure bleeder and swapped in another MC and now the pedal feels solid. I was asking about the booster because it is the last old part left. I really have not driven much as I need to pass smog first.

Any suggestions on good, reasonably priced cap, rotor, wires & plugs?

Thanks again,
Pete
 

Craig 85

Full Access Member
Joined
Jan 25, 2017
Posts
3,917
Reaction score
4,116
Location
Nashville, TN
First Name
Craig
Truck Year
1985
Truck Model
K30 SRW
Engine Size
454/TH-400/NP205
Welcome. I used mostly Napa parts for my tune up.

One thing to look at before you smog is all the vacuum lines of the emissions system. Mine were dried out and causing a lot of vacuum leaks. I replaced all the hoses and the ported vacuum switches. I also found the vacuum pod for the snorkel on the air cleaner was bad and had to replace it.

Have them pre-test so you don't fail and have the truck listed as a Gross Polluter.
 

Latest posts

Forum statistics

Threads
44,168
Posts
950,780
Members
36,283
Latest member
Cantrell299
Top