About differentials

Disclaimer: Links on this page pointing to Amazon, eBay and other sites may include affiliate code. If you click them and make a purchase, we may earn a small commission.

BJedi76

Full Access Member
Joined
Nov 7, 2019
Posts
152
Reaction score
19
Location
Soldotna, Alaska
First Name
B.J.
Truck Year
1986
Truck Model
GMC Sierra Classic 1500 4x4 SWB
Engine Size
305”
I have a 1986 GMC 4x4 Sierra classic 1500 SWB.

I live in Alaska so, half of the year I’m driving on ice and the other half I am driving on pavement and earth.

I don’t haul things or tow things.

my question is; What is the highest ratio rear end for highway mileage that I can get with Posi/limited slip front & rear?
 

shiftpro

Full Access Member
Joined
Aug 31, 2012
Posts
4,855
Reaction score
6,092
Location
BC Canada
First Name
shiftpro
Truck Year
73-87
Truck Model
1500, 2500, 3500
Engine Size
350, 383, 454, 496!
We can be of more help with more info please.. tire size for example. Engine and transmission. Do you have a tach? If so, what rpm at 60 mph?
 

Grit dog

Full Access Member
Joined
May 18, 2020
Posts
6,970
Reaction score
12,220
Location
Auburn, Washington
First Name
Todd
Truck Year
1986, 1977
Truck Model
K20, C10
Engine Size
454, 350
You've been after mpgs since you got this truck. You said you don't tow or haul.
First, what gears are in it? Second, take the cost of the work to rebuild both diffs, all in, including ancillary stuff and compare it to the theoretical mileage gain, if any, in gears and see how many miles you need to drive to make this a viable project.
A 2mpg gain in normal mileage for that truck will break even in about 50,000miles if you include labor and all in for new gears. Unless it's deeper than 3.73s, you have overdrive already, so I don't think you'll see much gain.
 

Matt69olds

Full Access Member
Joined
Jan 8, 2018
Posts
2,451
Reaction score
3,819
Location
Central Indiana
First Name
Matt
Truck Year
81
Truck Model
GMC 1/2 ton
Engine Size
455 Olds
You've been after mpgs since you got this truck. You said you don't tow or haul.
First, what gears are in it? Second, take the cost of the work to rebuild both diffs, all in, including ancillary stuff and compare it to the theoretical mileage gain, if any, in gears and see how many miles you need to drive to make this a viable project.
A 2mpg gain in normal mileage for that truck will break even in about 50,000miles if you include labor and all in for new gears. Unless it's deeper than 3.73s, you have overdrive already, so I don't think you'll see much gain.


Agreed. You can buy ALOT of gas for what a gear swap will cost.

As far as limited slip differentials go, there are many options. A limited slip differential in the front can cause funny handling, keep that in mind.
 

Grit dog

Full Access Member
Joined
May 18, 2020
Posts
6,970
Reaction score
12,220
Location
Auburn, Washington
First Name
Todd
Truck Year
1986, 1977
Truck Model
K20, C10
Engine Size
454, 350
Besides, 305 trucks that “look” like the OPs generally came with pretty tall gears.
OP just needs to see what’s in it before thinking about swapping.
 

Bextreme04

Full Access Member
Joined
May 13, 2019
Posts
4,439
Reaction score
5,581
Location
Oregon
First Name
Eric
Truck Year
1980
Truck Model
K25
Engine Size
350-4bbl
We have 3.08's on our newer suburban. They are good for the highway and I get about 20mpg on freeway driving. They are terrible for pulling any kind of load or driving around town though. It's on my list to change them out soon to 4.10's so that it does a bit better around town and it should really help when pulling a load around Oregon and the PNW where we have lots of mountain passes and steep pulls. Since it has a 5.3L LS and the double overdrive of the 6L80E, it shouldn't make a huge difference on highway mileage either.
 

68post

very, VERY, limited access member
Joined
Feb 20, 2014
Posts
281
Reaction score
97
Location
Indianapolis
First Name
Tim
Truck Year
1984
Truck Model
84 K30 SRW Silverado, 85 C20 C6P
Engine Size
454, TBD
All good advice.

My friends '87 V10 had the 4.3 6 cyl and the 4 speed manual OD trans with 33" tires, it was a disaster in OD unless you were over 70/75 mph - but it wouldn't maintain that speed and you'd be forced to downshift. Meaning - be careful with your gearing, if you have a stock half ton - leave the gearing alone.

I think you'll need to look elsewhere for mileage !
 

Ricko1966

Full Access Member
Joined
Apr 11, 2017
Posts
5,449
Reaction score
8,687
Location
kansas
First Name
Rick
Truck Year
1975
Truck Model
c20
Engine Size
350
I.ve tried to stay out of this but, I finally got sucked in. 90 percent of 8.5 gear carriers are going to be 3 series with those you can run 2.73 - 5.38 gear sets. Posi and limited slip in a truck, on ice, your going to end up with a truck that won't go won't steer and can't stop. My 2 cents spend the money on good tires and gasoline.
 

80BrownK10

Full Access Member
Joined
Oct 22, 2019
Posts
1,878
Reaction score
1,247
Location
Greenwood, SC
First Name
Nate
Truck Year
1980
Truck Model
K10
Engine Size
350
Agreed. You can buy ALOT of gas for what a gear swap will cost.

As far as limited slip differentials go, there are many options. A limited slip differential in the front can cause funny handling, keep that in mind.
I looked into a gear swap years ago for better MPG. I can to this exact conclusion. Especially in my case where it doesn't get driven more than a few thousand miles a year at most. Now if it hot a little better I would drive it more but. It's an old truck. There called squares. They get the common MPG for the era. Move forward 20 years they only do 3 to 5 mog better at best.

Take that money you want to spend on gears and what your spending on gas and buy a beater Toyota Corolla or in your case a Subaru to commute with. I know it doesn't look cool and you have insurance to buy but unless you have a DUI and that SR22 insurance or whatever they call it it really won't be that bad, especially since you can then lower the miles per year driven on the heavy old truck.
 

RecklessWOT

Full Access Member
Joined
Feb 20, 2015
Posts
2,556
Reaction score
4,764
Location
New Hampshire
First Name
Kevin
Truck Year
1987
Truck Model
V10 Suburban Silverado
Engine Size
350 TBI
I looked into a gear swap years ago for better MPG. I can to this exact conclusion. Especially in my case where it doesn't get driven more than a few thousand miles a year at most. Now if it hot a little better I would drive it more but. It's an old truck. There called squares. They get the common MPG for the era. Move forward 20 years they only do 3 to 5 mog better at best.

Take that money you want to spend on gears and what your spending on gas and buy a beater Toyota Corolla or in your case a Subaru to commute with. I know it doesn't look cool and you have insurance to buy but unless you have a DUI and that SR22 insurance or whatever they call it it really won't be that bad, especially since you can then lower the miles per year driven on the heavy old truck.
While I totally understand what you're saying, two things to consider- depending on what part of Alaska we're talking, not having a tall truck with 4x4 might not even be an option (most of the state is backwoods AF, dude might be off grid for all we know), and FWIW Subarus aren't cheap (even for old beaters for some reason they hold their value really well) and they get **** gas mileage as well. I have owned several and only ever got over 20mpg on super long highway trips on mostly flat ground, the same sort of trips that my OD square gets 16+mpg.

I get the point you're making, but most likely OP is better off just sticking with his truck and paying for gas. Even with a cheap beater Corolla or Civic, you still have to pay for the car up front, pay to register it, and pay insurance. Even with double the gas mileage, unless he gets rid of the square (which doesn't seem likely) it will take YEARS to pay for itself, as would the gears (at least you don't have to insure those lol.

You could look into getting a little S10 or Toyota Pickup or something, but even those IME are sub 20mpg vehicles, and then you have even less power and tow capacity than the 305...

In this situation, there may be no magical answer to save money. Living in AK isn't cheap or easy from what I hear. Hell, I dream of living there but I know it wouldn't be easy
 

Salty Crusty

Full Access Member
Joined
Apr 10, 2020
Posts
211
Reaction score
231
Location
Texas
First Name
Gary
Truck Year
1986
Truck Model
c1500
Engine Size
565
Nope, you am wrong. Unless, of course, the entire fuel injection system is also added.
Vortec heads have NO heat crossover and it will be a turd to try to drive when cold, particularly in the great white north. I had a buddy that went through the same thing in Colorado. Pulled the Vortec heads off and added a pair with a heat crossover and his cold driving problems disappeared.
They're fine in their OEM configuration because the fuel injection system runs the engine rich until it gets warmed up a little bit.
 

Latest posts

Forum statistics

Threads
44,163
Posts
950,684
Members
36,276
Latest member
2manysquares2care
Top